Shop Floors, Holding and Sharpening

DIY Workholding Systems for Your Workshop

A broad look at holding work securely, including vises, bench dogs, holdfasts, stops and jigs, and how to choose a method that suits the job and your bench.

On this page
  1. Why holding the work matters
  2. Think in terms of forces
  3. Vises
  4. Bench dogs, stops and holdfasts
  5. Clamping to the bench
  6. Jigs and fixtures
  7. Holding work on machines
  8. Choosing a method
  9. Build up gradually

Why holding the work matters

Every cut, drill hole and sanding pass pushes or pulls on the material. If the workpiece moves, the result is a ragged cut, a hole in the wrong place, or a tool that slips and injures a hand. Good workholding does two jobs: it makes the work accurate and it keeps your hands out of the path of the tool. A common safety rule is that if a part is small enough or the cut risky enough that you would need to hold it with your fingers near the tool, it is time to find a better way to hold it.

The word “workholding” covers a wide range, from a simple stop block to a full vise setup. This overview looks at the options and how to choose between them. Clamp types and glue-up layouts are a topic of their own, so here the focus is on the broader system.

Think in terms of forces

It helps to ask what the tool will do to the part. A hand plane pushes the board forward along the bench. A chisel pushes down and sideways. A saw pushes and pulls with a downward or sideways component. A drill or router tries to spin the workpiece. A good holding method resists the main force directly and does not rely on friction alone. A board that wants to slide forward needs something to stop it, such as a stop or a dog, while a board that wants to spin needs to be clamped or pinned.

Vises

A vise is the classic workholder. Common kinds include:

  • Front vises mounted on the edge of the bench, used for holding boards on edge or for work held upright.
  • Tail vises at the end of the bench, often used with dogs to hold boards flat on the bench top.
  • Machinist’s or metalworking vises with hardened jaws for metal, which should not be used for fine woodworking unless the jaws are padded.
  • Portable or clamp-on vises, which attach to a bench or table when needed and can be moved.

Vise placement and strength matter. A vise bolted to a flimsy bench will rack and rock, so the bench has to be heavy and solid enough to resist the force. Padding the jaws with wood, leather or rubber protects the work. Do not use a vise as an anvil, and do not hammer on the vise itself unless it is designed for it. If you are choosing a vise to match a bench, different bench vise types and built-in vise designs suit different styles of work.

Bench dogs, stops and holdfasts

Dogs are pegs that fit in holes in the bench top (or in a vise) and press against the workpiece. When a dog on a vise pushes a board against a dog fixed in the bench, the board is held flat without clamps in the way of the tool. This is a fast, clamp-free method for planing and sanding.

Simple stops are even easier. A batten fixed to the bench top or a block clamped to the end of the board will stop a workpiece from sliding while you plane it. Many hand-tool workers use a planing stop for exactly this reason. A holdfast is a metal bar with a hook that fits in a hole in the bench and pins a workpiece down when you tap the top. It needs a thick, sturdy bench top and holes drilled to the right size, so follow the maker’s instructions.

Clamping to the bench

Clamps are the most flexible workholding tool. A quick-action clamp, a C-clamp or a toggle clamp can fix a workpiece to a bench, an auxiliary table or a fixture in a minute. They can interfere with the tool path, so keep the clamp heads out of the cutting area and place them so that the force goes through the workpiece into the bench, not across it. The clamp types differ in reach, speed and pressure, which is why most shops keep several.

When using clamps, remember that a clamped part can still move if the clamp slips or the bench shifts. Check the grip before turning on a machine, and do not rely on a clamp to hold something that might bind and kick back.

Jigs and fixtures

A jig guides a tool or locates a part, and a fixture holds it. Shop-made versions are among the most useful workholding devices, because you build them to fit the job. Typical examples include:

  • A shooting board, which supports a workpiece at a fixed angle for planing an edge square.
  • A drilling jig or block, which keeps a drill straight and the hole in the right place.
  • A sled or carrier for cutting small parts on a table saw. Always follow the machine’s manual and safety instructions, and consult proper guidance before building or using any jig on a power tool.
  • A router template, which holds the shape and the workpiece in a known position. A well-made router table top and fence works the same way, using a fixed fence and featherboards to keep the cut controlled.
  • A bench hook or cutting block that holds a board against a stop for hand sawing.

The advantage of a jig is repeatability: every part is held in exactly the same way. The disadvantage is the time to make it, so consider whether you need one part or twenty.

Holding work on machines

Machines raise the stakes. On a drill press, clamp the work to the table or use a drill press vise rather than holding it by hand, because a bit that grabs can spin a part into your hand. On a bandsaw or router table, use push sticks, featherboards and fences designed for the tool, and a stop block to prevent the work from creeping. Wear eye and hearing protection, unplug the machine or remove the battery before adjusting, and follow the manufacturer’s manual. For small parts, consider holding them in a larger carrier, not with bare fingers.

Choosing a method

A rough order of questions can help:

  1. What force will the tool put on the part?
  2. Can I hold it against a stop or a fixed surface, rather than rely only on clamp pressure?
  3. Do my hands end up near the tool? If so, change the method.
  4. Will I repeat this task? If so, a jig may pay for itself.
  5. Does the method damage or mark the material? Use pads or softer jaws if needed.

Build up gradually

A beginner’s setup might be a sturdy bench, one good vise, a planing stop and a handful of clamps, with shop-made jigs added as projects demand. Whatever you choose, take the time to set up each cut so that the work stays put, and stop if anything feels unstable. This general information does not replace the manufacturer’s guidance for your tools or advice from a qualified instructor.

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